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Help keep intake temperatures under control with a larger, more efficient intercooler for your Pajero.

This upgraded intercooler features a high-flow bar-and-plate core with 25% more heat-transfer surface area than the factory intercooler, helping improve cooling performance when your Pajero is working harder.

The core was designed and calculated using professional heat-exchanger software, with a focus on improving heat transfer rather than simply increasing its size.

Ideal for towing, touring, beach driving and off-road use, it features full aluminium construction, TIG-welded end tanks and is pressure tested up to 3 bar.

It's also a direct replacement for the factory intercooler, with no modifications required.

We run this exact intercooler on our own Pajero, and have put it through long-distance trips, beach driving and regular towing. Fitment has been tested on our vehicle, with installation photos available.

25% more heat-transfer surface area • Full aluminium • Direct fit • 3-year warranty

Shipping & Delivery Plus

In-stock products shipping from our Brisbane warehouse are generally dispatched within 1-3 business days. This timeframe excludes orders containing pre-order products, which will generally ship once all items are available.

To offer an even greater range of tried and trusted products, we also partner with selected brands that ship directly to you. These products are marked “Dispatches from supplier” on the product page and may arrive separately from other items in your order.

View our Shipping Policy

Pre-orders & mixed orders Plus

Products marked Pre-Order are not currently in stock. Ordering reserves your item from an incoming shipment.

Any estimated arrival date is a guide and may change due to manufacturing, freight, customs clearance, weather or other circumstances outside our control. We’ll keep you informed if there are any significant changes.

If your order contains both in-stock and pre-order products, your order will generally ship together once everything is available. If you would prefer the available items sooner, please contact us to arrange split shipping. An additional shipping charge will apply.

Learn more about Pre-Orders

Returns & exchanges Plus

Change-of-mind returns may be requested within 30 days, provided the product is unused, uninstalled and returned in its original packaging with all inclusions.

You can choose:

  • Full store credit
  • Refund to your original payment method: A 15% restocking fee applies

Return shipping is the customer’s responsibility, and original shipping charges are non-refundable.

*Supplier-direct and special-order products may still attract a restocking fee imposed by the supplier.

If your product arrives incorrect, damaged or faulty, please contact us as soon as possible with your order number and photos so we can help.

View our full Returns & Refunds Policy

Customers praised this upgraded intercooler as a "straight bolt in replacement" with excellent fitment and quality. Shoppers noticed improved power delivery and performance, especially when towing. One customer reported a bracket needed modification for NT models. "Great quality" construction, responsive service, and fast shipping were highlighted.

  • 5 stars: 5 (100%)
  • 4 stars: 0 (0%)
  • 3 stars: 0 (0%)
  • 2 stars: 0 (0%)
  • 1 star: 0 (0%)
t
troy (Queensland, Australia)
Straight bolt in replacement

Just fitted this replacement intercooler and the silicone hoses to my Paj yesterday. I am a tradie but not a mechanic and I was able to install these items in my driveway at home with minimal fuss. Finishing off the install of the hoses on the top of the intercooler wasn't the most fun but that is not at all due to the product, it's just the reality of working in an awkward spot on the Pajero. Everything fitted without any need for modification, just straight bolt in replacement. The clamps for the hoses are great quality too, not cheap standard hose clamps.
I've only completed minimal driving since installing but I'm super impressed so far. No more boost leak noise from my original damaged intercooler and the power delivery is better which could just be because I'm not losing boost anymore but either way, I'm very happy with these products.

Great, quick response from this business to any of my enquiries pre purchase. Will happily support them again in the future for anymore needs for my Paj.

Hi Troy, thank you for sharing your positive experience! We're glad the intercooler and hoses met your expectations and that the installation went smoothly. We appreciate your support and look forward to assisting you again in the future.

P
Paulburg (New South Wales, Australia)
Fits well very responsive to

Fits well very responsive to questions

Awesome!

B
Baz (Queensland, Australia)
Nice upgrade to the Almighty Paj

I decided to give a new life to my Pajero’s air intake system and invested in the BGT 4x4 stage two intercooler plus silicone hoses. I am not too experienced with mechanical works, but do a fair bit of DIY, so after watching a few YouTube videos, I decided to take on the swap myself. It took me a good five hours, including the fixing of a broken fan shroud clip (oops..) and replenishing the lost coolant from the disconnected radiator hose with a system bleed. The trickiest part was the removal and replacement of the bottom fan shroud attachment, but I took my time and got there finally. Test drove the car and everything is running super smooth. Having the upgraded system gives me some piece of mind when doing heavy 4wd work.

Looking good Baz! Thanks for the review and enjoy your new mods!

A
Anonymous (Tasmania, Australia)
Good quality, fast shipping

Very happy with my new intercooler from BGT4X4. The quality is great, shipped same day and is a very good price! It was also very well packaged. Thank you!

No worries mate enjoy!

A
Anthony (New South Wales, Australia)
Fantastic upgrade

Great upgrade. Just towed my 2.5 ton van from Victoria to Queensland with the new intercooler in my NT Pagero. Definitely noticed the difference going up hills. Only negative is that my mechanic said he had to modify a bracket to fit it onto place; there is no mention of this in the website. Still he said it was pretty straight forward. Worth the investment. Thanks BGT 4x4.

Awesome to hear Anthony! We are getting those brackets sorted right this minute as the manufacturer had an oopsie.

S
Steve

I have a NW Pajero and the factory intercooler has taken a hit to one of the bottom mounts, equals slightly bent but still functioning… is this bottom mount just a locator?

BGT4X4

Hey Steve the bottom mounts are steel and just a bracket so won't impact the intercooler unless the core is hit as well which will cause it to leak :)

S
Shannon

Can you fit this without any tuning? I've already got a 3" exhaust but want to eventually do the turbo as well

BGT4X4

Sure can! No tuning required however Do all the mods first then tuning last for best results 🙂

a
angus

Do all the necessary fittings come with inter cooler?

BGT4X4

Hi Angus. It is just a matter of taking off the old intercooler, exchanging the rubber mounts onto the new one, and then putting it back in. There isn't anything else required. Cheers!

S
Steve

Just confirming this unit takes up no more room than old one, as I have a winch cradle up front, room is at a premium. Also all current hoses will fit it? Cheers

BGT4X4

Hey Steve, it will simply replace the current intercooler so still usable with winch and factory hoses :)

What do you drive?

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